Study on the process and properties of FeMnSi shape memory alloy coatings fabricated by laser alloying 

Expand
  • (Naval Architecture and Ocean Engineering College, Dalian Maritime University, Dalian 116026, China)

Online published: 2024-09-18

Abstract

To enhance the stress-adaptive characteristics of the FeMnSi shape memory alloy's γ↔ε martensitic transformation, improve its fatigue strength, wear resistance, residual stress release, stress concentration reduction, and microcrack inhibition capabilities, this paper studies the process and performance characteristics of FeMnSiCrNi shape memory alloy coatings prepared by laser alloying on the surface of 316 stainless steel. The study uses laser alloying technology to prepare FeMnSiCrNi shape memory alloy coatings on the surface of 316 stainless steel. The shape and size of the coating molten pool are simulated using the finite element analysis software ANSYS. After optimizing the laser alloying process parameters, the best process is selected as a laser power of 2000 W, a scanning speed of 400 mm/s, a defocusing distance of -30 mm, and an overlap rate of 50%. Subsequently, the microstructure, residual stress distribution, mechanical properties, and wear resistance of the coating are systematically analyzed using a scanning electron microscope (SEM), X-ray diffractometer (XRD), X-ray stress analyzer, microhardness tester, and friction tester. The observation results show that the coating structure is dense, the surface is smooth, and it forms a good metallurgical bond with the 316 stainless steel substrate. It is mainly composed of γ austenite phase and a small amount of ε martensite phase. The residual stress generated during the laser alloying process induces the γ→ε martensitic transformation. After the coating cools, the transverse residual stress in the middle area is compressive stress, and it gradually changes to tensile stress on both sides, showing a "compressive stress→tensile stress→compressive stress" distribution along the laser scanning direction. The hardness of the FeMnSiCrNi shape memory alloy coating is significantly higher than that of the 316 stainless steel substrate, and the friction coefficient is lower. Under dry friction conditions, at loads of 10 N, 15 N, and 20 N, the friction coefficients of the Fe17Mn5Si10Cr5Ni coating are 0.46, 0.57, and 0.97, respectively, while those of the stainless steel substrate are 0.57, 0.98, and 1.33, respectively. Under dry friction for 10 minutes, the wear amounts of the Fe17Mn5Si10Cr5Ni coating are 0.17 g (10 N load), 0.29g (15 N load), and 0.50 g (20 N load), significantly lower than those of the 316 stainless steel substrate, which are 0.42 g (10 N load), 0.81g (15 N load), and 1.12 g (20 N load), respectively. The wear mechanism of the FeMnSi shape memory alloy coating is abrasive wear, while the 316 stainless steel substrate mainly shows adhesive wear. The test results show that the Fe17Mn5Si10Cr5Ni shape memory alloy coating prepared by laser alloying technology exhibits excellent mechanical properties and wear resistance, and verifies the important role of the γ→ε martensitic transformation in optimizing the coating performance. This coating not only significantly improves the hardness and wear resistance of 316 stainless steel, but also optimizes the friction coefficient and residual stress distribution, providing a new theoretical basis and practical solution for the design of high-performance FeMnSi shape memory alloy materials and metal surface modification. 

Cite this article

SUN Yubin, NIU Haojie, LIN Chengxin, ZHANG Huanyu . Study on the process and properties of FeMnSi shape memory alloy coatings fabricated by laser alloying [J]. Journal of Dalian Maritime University, 2025 , 51(2) : 143 -153 . DOI: 10.16411/j.cnki.issn1006-7736.2025.02.016

References

[1] 李敏,胡凌越,胡科峰,等.316L不锈钢在深海环境中的缝隙腐蚀行为研究[J].中国腐蚀与防护学报,2023,43(06):1375-1382.
LI M, HU L Y, HU K F, et al. Study on crevice corrosion behavior of 316L stainless steel in deep-sea environment [J]. Journal of Chinese Society for Corrosion and Protection, 2023, 43(06):1375-1382. (in Chinese)
[2] 张田力,张大兵,阳建君,等.Stellite6/WC复合涂层微观组织和性能研究[J].机械强度,2020,42(5):1081-1087.
ZHANG T L, ZHANG D B, YANG J J, et al. Study on microstructure and properties of Stellite6/WC composite coating[J]. Mechanical Strength, 2020, 42(5):1081-1087. (in Chinese)
[3] 孙德平,苑海超,鞠恒.Fe-Mn-Si记忆合金激光熔覆层残余应力的数值模拟[J].热加工工艺,2020,49(16):114-117.SUN D P, YUAN H C, JU H. Numerical simulation of residual stress in laser cladding layer of Fe-Mn-Si memory alloy[J]. Thermal Processing, 2020, 49(16):114-117. (in Chinese)
[4] 孙玉强,徐鹏.船用曲轴材料42CrMoA激光熔覆涂层组织及耐磨性能[J].材料保护,2019,52(10):36-40.
SUN Y Q, XU P. Microstructure and wear resistance of laser cladding coating on marine crankshaft material 42CrMoA [J]. Materials Protection, 2019, 52(10):36-40. (in Chinese)
[5] CJIU K Y, CHENG F T, MAN H C. Cavitation erosion resistance of AISI 316L stainless steel laser surface-modified with NiTi[J].Materials Science and Engineering: A, 2005,392(1), 348-358.
[6] 李海涛,程景甜,樊帅奇,等.45钢激光碳硼合金化工艺优化及最优工艺下合金化层的组织与性能[J].机械工程材料, 2022, 46(8):6.
LI H T, CHENG J T, FAN S Q, et al. Optimization of laser carbon-boron alloying process for 45 steel and microstructure and properties of alloyed layer under optimal process[J]. Journal of Mechanical Engineering Materials, 2022, 46(8):6. (in Chinese)
[7] 李宁,文玉华,刘建辉,等.影响Fe-Mn-Si-Cr-Ni形状记忆合金相变点的因素[J].功能材料, 2002, 33(1):3.
LI N, WEN Y H, LIU J H, et al. Factors influencing the phase transition point of Fe-Mn-Si-Cr-Ni shape memory alloy[J]. Functional Materials, 2002, 33(1):3. (in Chinese)
[8] SUN Y B, NIU H J, LIN C X. Numerical Simulation of Stress and Temperature Fields in Laser-Alloyed FeMnSiCrNi Shape Memory Alloy Coatings on 316 Stainless Steel[J]. JOM, (2024):1-11.
[9] Ratwani C R, ZHAO S, YI H M,et al.Surface Modification of Transition Metal Dichalcogenide Nanosheets for Intrinsically Self‐Healing Hydrogels with Enhanced Mechanical Properties[J].Small, 2023, 19(22):1.
[10] 徐鹏,尚晓娟,朱益志,等.激光熔覆Fe17Mn5Si10Cr5Ni记忆合金涂层的应力释放研究[J].中国激光,2017,44(02):263-268.
XU P, SHANG X J, ZHU Y Z, et al. Study on stress release in laser cladding Fe17Mn5Si10Cr5Ni shape memory alloy coating[J]. Chinese Journal of Lasers, 2017, 44(02):263-268. (in Chinese)
[11] 金学军,李麟. Fe-Mn-Si形状记忆合金fcc(γ)→hcp(ε)马氏体相变的临界驱动力[J].中国科学, 1999, 29(2):103-111.
JIN X J, LI L. Study on fcc(γ)→hcp(ε) martensitic phase transition in Fe-Mn-Si shape memory alloy[J]. Science China, 1999, 29(2):103-111. (in Chinese)
[12] 周迎春,田延军,冯世宏,等.FeMnSiCr铁基形状记忆合金管接头耐腐蚀抗氧化性能的研究[J].金属热处理, 2004, 29(4):2.
ZHOU Y C, TIAN Y J, FENG S H, et al. Study on corrosion resistance and oxidation resistance of FeMnSiCr iron-based shape memory alloy pipe joint [J]. Metal Heat Treatment, 2004, 29(4):2. (in Chinese)
[13] LI H, YANG J, ZHAO Y. Effect of alloy composition on microstructure and mechanical properties of laser cladded coatings[J]. Materials Letters, 2021, 284: 128940.
[14] ZHENG Y, ZHOU M, LIU F. Experimental study on the influence of heat treatment on the microstructure of laser cladded layers[J]. Journal of Laser Applications, 2020, 32: 022053.
[15] SHU F Y., WANG B,ZHANG S X,. et al. Microstructure, High-Temperature Wear Resistance, and Corrosion Resistance of Laser Cladded Co-Based Coating[J]. Journal of Materials Engineering and Performance, 2021,30:3370–3380.
[16] LI S , LI C G, DENG P ,et al.Microstructure and properties of laser-cladded bimodal composite coatings derived by composition design[J].Journal of Alloys and Compounds, 2018, 745: 483-489.
[17] ZHANG H, CHONG K, ZHAO W, et al.Effects of pulse parameters on in-situ Ti-V carbides size and properties of Fe-based laser cladding layers [J]. Surface and Coatings Technology, 2018, 334: 163-169.
Outlines

/