低温重油管输温度模拟与管壁-重油界面温升特性分析

鲍永杰, 刘欣怡, 马宇薪, 孙建锐, 王金龙

大连海事大学学报 ›› 2025, Vol. 51 ›› Issue (4) : 123-132.

PDF(14309 KB)
PDF(14309 KB)
大连海事大学学报 ›› 2025, Vol. 51 ›› Issue (4) : 123-132.

低温重油管输温度模拟与管壁-重油界面温升特性分析

  • 鲍永杰1,刘欣怡1,马宇薪1,孙建锐2,王金龙*1
作者信息 +

Simulation of temperature field and interfacial thermal response in sub-cooled oil pipeline heating systems

  • BAO Yongjie1, LIU Xinyi1, MA Yuxin1, SUN Jianrui2, WANG Jinlong*1
Author information +
文章历史 +

摘要

明确深海高粘度重油加热工艺及热传导规律是提高重油回收效率的关键。以管路传输过程中重油加热为研究对象,采用数值模拟建立了高粘度重油在加热管道中的温度场模型,分析了不同加热传输距离、管径、管道加热温度及流速对管壁-重油界面区域(y/D<0.1)重油温度的影响规律。研究结果表明:管道加热条件为80 ℃的重油传输过程中,界面区域温升最为显著,管径增大使得界面处重油温度因受热表面积增加而增大,当重油雷诺数超过2300时流体由层流向湍流转变引起温升拐点(D≥151.66 mm),进一步增加了界面处重油与高温管道之间的对流换热;在给定工况条件下,当管路加热温度提升至140 ℃,有效传热系数由63.14 W/(m2·℃)增至134.24 W/(m2·℃),有效传热系数增加52.96%,界面对流换热效应增强。

Abstract

Deep-sea heavy oil heating and viscosity reduction is key to improving recovery efficiency. Taking the heated oil flow in pipelines as the research object, a temperature field model of high-viscosity heavy oil in heating pipelines was established to analyze the influence of transmission distance, pipe diameter, heating temperature, and flow rate on the temperature rise of oil in the liquid/solid interface region (y/D < 0.1).Results demonstrate that an 80 °C pipe heating temperature yields the maximum interfacial temperature rise. Pipe diameter enlargement elevates interfacial oil temperature through increased heated surface area. A thermal inflection point emerges when the Reynolds number exceeds 2300 at pipe diameters of 151.66 mm, indicating aminar-to-turbulent flow transition that intensifies interfacial convective heat transfer. Under prescribed conditions, elevation of pipe heating temperature to 140 °C augments the effective heat transfer coefficient from 63.14 W/(m²·°C) to 134.24 W/(m²·°C), constituting a 52.96% increase that thereby enhances interfacial convective heat transfer effects.

关键词

深海重油回收 / 加热降粘 / 传输温度场 / 数值模拟

Key words

Deep-sea heavy oil recovery / Oil heating and viscosity reduction / Transmission temperature field / Numerical simulation

引用本文

导出引用
鲍永杰, 刘欣怡, 马宇薪, 孙建锐, 王金龙. 低温重油管输温度模拟与管壁-重油界面温升特性分析[J]. 大连海事大学学报. 2025, 51(4): 123-132
BAO Yongjie, LIU Xinyi, MA Yuxin, SUN Jianrui, WANG Jinlong. Simulation of temperature field and interfacial thermal response in sub-cooled oil pipeline heating systems[J]. Journal of Dalian Maritime University. 2025, 51(4): 123-132

参考文献

[1]CAO W J, WANG X J, LI J, et al. A novel integrated method for heterogeneity analysis of marine accidents involving different ship types[J/OL]. Ocean Engineering, 2024, 312: 119295. 
[2]贾承造.中国石油工业上游前景与未来理论技术五大挑战[J].石油学报,2024,45(1):1-14.
JIA C Z. Prospects and five future theoretical and technical challenges of the upstream petroleum industry in China [J]. Acta Petrolei Sinica, 2024, 45 (1): 1-14 (in Chinese)
[3]YATIMI Y, MENDIL J, MARAFI M, et al. Advancement in heavy oil upgrading and sustainable exploration emerging technologies[J]. Arabian Journal of Chemistry, 2024, 17(3): 105610. 
[4]LU L L, GOERLANDT F, VALDEZ BANDA O A, et al. A Bayesian network risk model for assessing oil spill recovery effectiveness in the ice-covered Northern Baltic Sea[J]. Marine Pollution Bulletin, 2019, 139: 440-458. 
[5]FENG X, ZHANG B Y. Applications of bubble curtains in marine oil spill containment: Hydrodynamic characteristics, applications, and future perspectives[J]. Marine Pollution Bulletin, 2023, 194: 115371. 
[6]KONG L X, BAI J, LI W. Viscosity-temperature property of coal ash slag at the condition of entrained flow gasification: A review[J]. Fuel Processing Technology, 2021, 215: 106751. 
[7]MEHMOOD Y, ALSINAI A, SHAFQAT R, et al. Numerical investigation of the finite thin film flow for hybrid nanofluid with kerosene oil as base fluid over a stretching surface along with the viscous dissipation and variable thermal conductivity effects[J]. Journal of Mathematics, 2023: 3763147. 
[8]段博崧,姜继海,张健,等.温度变化对液压油发光的影响[J].哈尔滨工程大学学报,2020,41(12):1785-1789.
DUAN B S, JIANG J H, ZHANG J, et al. Effect of temperature change on hydraulic oil luminescence[J]. Journal of Harbin Engineering University, 2020, 41 (12): 1785-1789 (in Chinese)
[9]PIAO L F, PARK C J, KIM S J, et al. Development of rapid and effective oil-spill response system integrated with oil collection, recovery and storage devices for small oil spills at initial stage: from lab-scale study to field-scale test[J]. Journal of Environmental Management, 2023, 345: 118833. 
[10]SUN Q, ZHANG N, LIU W, et al. Insights into enhanced oil recovery by thermochemical fluid flooding for ultra-heavy reservoirs: An experimental study[J]. Fuel, 2023, 331: 125651. 
[11]HOANG A T, NGUYEN X P, DUONG X Q, et al. Sorbent-based devices for the removal of spilled oil from water: a review[J]. Environmental Science and Pollution Research, 2021, 28(23): 28876-28910. 
[12]VIBHUTE A M, SURESHAN K M. How far are we in combating marine oil spills by using phase-selective organogelators?[J]. ChemSusChem, 2020, 13(20): 5343-5360. 
[13]CARDONA D S, DEBS K B, LEMOS S G, et al. A comparison study of cleanup techniques for oil spill treatment using magnetic nanomaterials[J]. Journal of Environmental Management, 2019, 242: 362-371. 
[14]PIPEROPOULOS E, CALABRESE L, KHASKHOUSSI A, et al. Thermo-Physical Characterization of Carbon Nanotube Composite Foam for Oil Recovery Applications[J]. Nanomaterials, 2020, 10(1): 86. 
[15]KO T J, HWANG J H, DAVIS D, et al. Superhydrophobic MoS2-based multifunctional sponge for recovery and detection of spilled oil[J]. Current Applied Physics, 2020, 20(2): 344-351. 
[16]ETKIN D S, NEDWED T J. Effectiveness of mechanical recovery for large offshore oil spills[J]. Marine Pollution Bulletin, 2021, 163: 111848. 
[17]CAI Q H, ZHU Z W, CHEN B, et al. A cross-comparison of biosurfactants as marine oil spill dispersants: Governing factors, synergetic effects and fates[J]. Journal of Hazardous Materials, 2021, 416: 126122. 
[18]PIAO L F, PARK H. Relation between oil-water interfacial flow structure and their separation in the oil-water mixture flow in a curved channel: An experimental study[J]. International Journal of Multiphase Flow, 2019, 120: 103089. 
[19]林日亿,张建亮,李轩宇,等.油井结蜡规律及热洗方式对比研究[J].中国石油大学学报(自然科学版),2022,46(1):155-162.
LIN R Y, ZHANG J L, LI X Y, et al. Rules of paraffin deposit and comparative study on hot washing technology[J]. Journal of China University of Petroleum (Edition of Natural Science), 2022, 46 (1): 155-162 (in Chinese)
[20]王豪巍.深海油气夹层管稳态温度场分析[J].管道技术与设备,2022(5):19-24.
WANG H W. Analysis of steady state temperature field of deep sea oil and gas sandwich pipe [J]. Pipeline Technique and Equipment, 2022(5): 19-24 (in Chinese)
[21]孙巍,刘玉多,成庆林,等.动态热条件下原油罐储维温过程主要影响因素分析[J].石油学报(石油加工),2024,40(1):205-220.
SUN W, LIU Y D, CHENG Q L, et al. Analysis of main factors affecting the temperature-maintaining process of crude oil tank storage under dynamic thermal conditions [J]. Acta Petrolei Sinica(Petroleum Processing Section), 2024, 40 (1): 205-220 (in Chinese)
[22]杨宏伟,李军,张辉,等.考虑相间传质的全瞬态井筒气液两相流模型[J].石油学报,2024,45(11):1680-1689. 
YANG H W, LI J, ZHANG H, et al. Fully transient wellbore gas-liquid two-phase flow model considering interphase mass transfer [J]. Acta Petroleum Sinica, 2024, 45 (11): 1680-1689 (in Chinese)
[23]王军茹,吴昊洋,王军平,等.稠油开采注汽锅炉在线综合预警关键技术[J].哈尔滨工程大学学报,2024,45(11):2218-2225.
WANG J R, WU H Y, WANG J P, et al. Research on key technology for online comprehensive early warning of steam-injection boilers in heavy oil exploitation [J]. Journal of Harbin Engineering University, 2024, 45 (11): 2218-2225 (in Chinese)
[24]沈新芸,何牧,张洋,等.稠油微波加热模型的建立及验证[J].石油学报(石油加工),2022,38(5):1082-1089.
SHEN X Y, HE M, ZHANG Y, et al. Establishment and validation of viscous oil microwave heating model [J]. Acta Petrolei Sinica(Petroleum Processing Section), 2022, 38 (5): 1082-1089 (in Chinese)
[25]李超,王宗一,廖敏,等.不同管径下超临界CO2流动传热的数值分析[J].哈尔滨工程大学学报,2022,43(12):1778-1785.
LI C, WANG Z Y, LIAO M, et al. Numerical analysis of the flow and heat transfer of supercritical CO2 under different tube diameters [J]. Journal of Harbin Engineering University, 2022, 43 (12): 1778-1785 (in Chinese)
[26]ABDELHAFIZ M M, HEGELE L A,Jr, OPPELT J F. Numerical transient and steady state analytical modeling of the wellbore temperature during drilling fluid circulation[J]. Journal of Petroleum Science and Engineering, 2020, 186: 106775. 
[27]YANG M, XIE R X, LIU X M, et al. A novel method for estimating transient thermal behavior of the wellbore with the drilling string maintaining an eccentric position in deep well operation[J]. Applied Thermal Engineering, 2019, 163: 114346. 
[28]SÁNCHEZ S, ASCANIO G, SÁNCHEZ-MINERO F, et al. Conjugate thermal-hydrodynamic model for the study of heavy oil transport[J]. Journal of Petroleum Science and Engineering, 2019, 179: 997-1011. 
[29]ZHANG L J, DU C S, WANG H T, et al. Three-dimensional numerical simulation of heat transfer and flow of waxy crude oil in inclined pipe [J]. Case Studies in Thermal Engineering, 2022, 37: 102237. 
[30]GUO L P, HAN X, LEI Y, et al. Research on nonlinear rheological properties of waxy crude oil based on large amplitude oscillatory shearing[J]. Journal of Petroleum Science and Engineering, 2022, 213: 110444. 
[31]DONG H, ZHAO J, ZHAO W Q, et al. Study on the thermal characteristics of crude oil pipeline during its consecutive process from shutdown to restart[J]. Case Studies in Thermal Engineering, 2019, 14: 100434. 
[32]ÁLVAREZ-HOSTOS J C, MASCOTTO M R, BENCOMO A D, et al. A fully analytical solution for 1-D advection-conduction heat transfer problems with non-isothermal solid liquid phase change[J]. International Communications in Heat and Mass Transfer, 2024, 153: 107327. 

基金

国家重点研发计划项目(2023YFC2809704)

PDF(14309 KB)

Accesses

Citation

Detail

段落导航
相关文章

/