基于相关分析的对接接头缺口应力集中系数不确定性研究

展开
  • (大连海事大学 船舶与海洋工程学院,辽宁 大连 116026)
甄春博(1982 — ),男,博士,副教授, E-mail:zhenchunbo@163.com。刘宇臣*(2002 — ),男,本科生,研究方向:船舶与海洋工程。E-mail:liuyuchen@dlmu.edu.cn

收稿日期: 2023-03-24

  修回日期: 2023-05-24

  录用日期: 2023-12-27

  网络出版日期: 2023-05-24

基金资助

国家重点研发计划重点专项(2016YFC0301500)

Uncertainty study of stress concentration coefficient of butt joint notch based on correlation analysis

Expand
  • (School of Shipbuilding and Ocean Engineering, Dalian Maritime University, Dalian 116026, China)

Received date: 2023-03-24

  Revised date: 2023-05-24

  Accepted date: 2023-12-27

  Online published: 2023-05-24

摘要

针对对接接头焊缝形状变化引起的缺口应力集中系数不确定性问题,基于参数化有限元分析和相关性分析进行研究。焊缝几何形状的不确定性由引入控制点的几何变化进行模拟,并基于仿真实验生成的大量测试数据样本计算控制点间的相关性,通过蒙特卡洛模拟获得大量随机焊缝数据。在缺口应力法基础上,使用ANSYS进行参数化建模,建立引入焊缝形状不确定性的对接接头有限元模型,对对接接头焊趾处的缺口应力集中系数进行研究,得到不同缺陷等级下的分布规律,总结了焊缝形状不确定性对缺口应力集中系数的影响。在此基础上,基于得到的大量实验数据建立焊缝几何参数的一阶响应面模型。结果表明:缺口应力集中系数与焊趾倾角及焊缝高度呈正相关,与焊缝宽度呈负相关,其中,焊趾倾角的影响最大,焊缝高度的影响最小。

本文引用格式

甄春博, 刘宇臣, 田子安, 邢世柱, 刘社文 . 基于相关分析的对接接头缺口应力集中系数不确定性研究[J]. 大连海事大学学报, 2023 , 49(4) : 135 -140 . DOI: 10.16411/j.cnki.issn1006-7736.2023.04.015

Abstract

Aiming at the uncertainty of notch stress concentration coefficient caused by the change of butt joint weld shape, the related study was carried out by using parametric finite element analysis and correlation analysis. The uncertainty of weld geometry was simulated by introducing geometric changes of control points, and the correlation between control points was calculated based on a large number of test data samples generated from simulation experiments. A large number of random weld data were obtained by Monte Carlo simulation. On the basis of the notch stress method, ANSYS was used for parameterized modeling to establish a finite element model of the butt joint with introducing uncertainty in weld shape. The stress concentration coefficient of the notch at the weld toe of the butt joint was studied, and the distribution patterns under different defect levels was obtained.  The influence of weld shape uncertainty on the stress concentration coefficient of the notch was summarized. On this basis, a first-order response surface model of weld geometry parameters was established based on the large amount of experimental data. The results show that the stress concentration coefficient of the notch is positively correlated with the inclination angle of the weld toe and the height of the weld seam, while negatively correlated with the width of the weld seam. Among them, the inclination angle of the weld seam has the smallest impact.

参考文献

[1]张毅,黄小平,崔维成,等.对接接头焊趾应力集中有限元分析[J].船舶力学,2004,8(5):91-99.           
ZHANG Y, HUANG X P, CUI W C, et al. Finiteelement analysis of stress concentration in Butt Jo-int Toe[J]. Ship Mechanics, 2004,8(5):91-99. (in Chinese)
[2]PANG H L J , GRAY T G F. Fatigue analysis of surface cracks at fillet welded toes[J].International Journal of Fatigue,1994,16(2):151-164.
[3]DONG Y, GARBATOV Y, GUEDES S C. Improve-d effective notch strain approach for fatigue reliability assessment of load-carrying fillet welded cruciform joints in low and high cycle fatigue[J]. Marine Structures, 2021,75:102849.
[4]Shiozaki T,Yamaguchi N,Tamai Y, et al. Effect of weld toe geometry on fatigue life of lap fillet welded ultra-high strength steel joints [J].International Journal of Fatigue,2018,116:409–420.
[5]Nguyen T N,Wahab M A. A theoretical study of the effect of weld geometry parameters on fatigue crack propagation life[J].Engineering Fracture Mec-hanics,1995,51(1):1–18.
[6]Schork B,Kucharczyk P,Madia M,et al.The effect   of the local and global weld geometry as well as  material defects on crack initiation and fatigue strength[J].Engineering Fracture Mechanics,2018,198:103–122.
[7]Lee C H,Chang K H,Jang G C,et al. Effect of weld geometry on the fatigue life of non-load-carryi-ng fillet welded cruciform joints[J].Engineering Failure Analysis, 2009,16(3): 849–855.
[8]Kainuma S, Mori T. A fatigue strength evaluation method for load-carrying fillet welded cruciform joints[J].International Journal of Fatigue, 2006,28(8):864–872.
[9]程宇群,鲁山.焊缝形状缺陷的扩展与修复[J].中国锅炉压力容器安全,1996,12(4):16-17.
CHENG Y Q, LU S. Expansion and Repair of Weld Shape Defects [J]. Chinese Journal of Boiler and Pressure Vessel Safety, 1996,12(4):16-17. (in Chinese)
[10]高锋,王高峰,高聪.螺旋埋弧焊管焊缝形状的计算机控制[J].焊管,2015,38(3):57-60.
GAO F, WANG G F, GAO C. Computer Control of Weld Shape of Spiral Submerged Arc Welding Pipe [J]. Welding Pipe, 2015,38(3):57-60. (in Chinese)
[11]REMES H. Strain-based approach to fatigue crack initiation and propagation in welded steel joints with arbitrary notch shape[J]. International Journal of Fatigue,2013,52:114-123.
[12]FRICKE W. Guideline for the Fatigue Assessment by Notch Stress Analysis for Welded Structures[A].Annual Assembly of International Institute of Wel-ding,2008,IIW-Doc.
[13]甄春博,田子安, 刘宇臣,等.对接接头缺口应力集中系数不确定性分析[J].中国舰船研究,2024(1)(待刊) doi:10.19693/j.issn.1673-3185.03303
ZHEN C B, TIAN Z A, LIU Y C, et al. Uncerta-inty analysis of notch stress concentration coefficie-nt of butt joint[J]. Chinese Journal of Ship Research. doi: 10.19693/j.issn.1673-3185.03303(in Chinese)

文章导航

/