基于机器视觉的船舶管路滴漏监测研究

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  • (1.大连海事大学 轮机工程学院,辽宁 大连 116026;2.徐工集团工程机械股份有限公司高技术装备分公司,江苏 徐州 221000)
姜兴家(1982 — ),男,硕士,副教授,研究方向:船舶机械故障预测与健康管理技术,jiangxj@dlmu.edu.cn 。刘云志(1997 — ),男,硕士生,研究方向:船舶智能运维。lyz0401@dlmu.edu.cn 。 邹永久(1988 — ),男,硕士,副教授,研究方向:船舶智能运维技术。zouyj0421@dlmu.edu.cn

收稿日期: 2023-08-08

  修回日期: 2023-09-11

  录用日期: 2023-09-11

  网络出版日期: 2023-09-11

基金资助

国家自然科学基金 (52101400)

Research on ship pipeline drip monitoring based on machine vision

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  • (1.Faculty of Marine Engineering, Dalian Maritime University, Dalian 116026,China;2.XCMG High-Tech Equipment Branch Company, Xuzhou 221000,China)

Received date: 2023-08-08

  Revised date: 2023-09-11

  Accepted date: 2023-09-11

  Online published: 2023-09-11

摘要

船舶管路所处的条件较为恶劣,发生泄漏难以避免。为了在管道泄漏初期能及时检测出微小的滴漏故障,进行维修避免造成更严重的泄漏,提出了一种管路滴漏视觉监测模型。模型中采用均值背景差分法检测管路滴漏,提取液滴前景的特征参数,结合虚拟线圈法,基于滴漏液滴个数进行流量统计,最后提出了滴漏体积流量的评估方案。为了验证模型的有效性,采取搭建滴漏实验台的方法获取滴漏视频对模型进行验证。结果表明:该模型能够很好的检测出管道滴漏液滴,特别是对于滴漏频次较慢的泄漏,能够准确的统计出滴漏个数且准确率在98%以上,泄漏体积流量的估计值相对误差在20%以内。此方法可以有效的对管路滴漏进行监测,为管路的维修决策的制定提供参考。

本文引用格式

姜兴家, 刘云志, 代英伟, 杜太利, 李顺琦, 邹永久, 张跃文, 孙培廷 . 基于机器视觉的船舶管路滴漏监测研究[J]. 大连海事大学学报, 2024 , 50(1) : 125 -133 . DOI: 10.16411/j.cnki.issn1006-7736.2024.01.014

Abstract

The conditions in which ship pipelines are located are relatively harsh, and leakage is difficult to avoid. In order to detect small drip faults in time in the early stage of pipeline leakage, and timely maintenance to avoid more serious leakage caused by negligence, a visual monitoring model of pipeline drip leakage is proposed. In this model, the mean background difference method is used to detect pipeline drip, output the characteristic parameters of droplet prospect, combine the virtual coil method to statistically count the number of drip droplets, and finally propose an evaluation scheme for drip volume flow. In order to verify the effectiveness of the model, the method of building a drip experiment bench was used to obtain the drip video to verify the model. The results show that the model can detect pipeline drip droplets well, especially for leaks with slow drip frequency, it can accurately count the number of drips, the flow accuracy is more than 98%, and the relative error of the estimated volume flow is within 20%. This method can effectively monitor pipeline drip leakage and provide reference for the making of pipeline maintenance decisions.

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