LU Xu, ZOU Yongjiu, ZENG Yudi, ZHOU Changmin, JING Yihang, XU Minyi
Journal of Dalian Maritime University.
Accepted: 2025-11-05
In modern industrial systems, mechanical vibration monitoring technology plays a crucial role in ensuring equipment safety and preventing failures. This study proposes a highly sensitive liquid metal-based vibration sensor based on a triboelectric nanogenerator (TENG) for real-time vibration monitoring of marine mechanical equipment. The sensor consists of conductive fabric, Fluorinated Ethylene Propylene (FEP) film, and liquid metal, utilizing the triboelectric effect to convert mechanical vibrations into electrical signals. Experimental verification shows that this sensor exhibits excellent linear voltage response (R 2=0.995) within the dynamic acceleration range of 5 to 50 m/s⊃2;, with a sensitivity of 0.218 V·m⁻⊃1;·s⊃2;. It also has good durability, and the signal attenuation can be ignored after 21,600 acceleration fatigue tests. It was ultimately successfully applied to the vibration monitoring of ship air compressors. Compared to traditional piezoelectric and electromagnetic sensors, this technology offers advantages such as high sensitivity, electromagnetic interference resistance, and flexibility to adapt to harsh environments, providing a novel solution for condition monitoring of equipment in demanding operational scenarios such as marine applications.